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DMLS - Direct Metal Laser Melting

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Updated on Apr 8, 2020

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GPI Prototype is a service provider of Direct Metal Laser Melting (DMLM), the latest technology for 3d printing and additive manufacturing of metal parts. As one of the first DMLM service providers in the country, GPI produces metal parts for applications ranging from prototypes to production. DMLM technology is ideal for a variety of applications including the creation of conformal cooling channels for injection molding tooling. DMLM is also known by the acronym DMLS, although the process results in full melting of the metal powder, so we have begun to use the more appropriate DMLM acronym.

Utilizing the DMLM process, metal parts of the most complex geometries are built layer-by-layer (down to 20 microns) directly from 3D CAD data. Parts built using DMLM have excellent mechanical properties equivalent to wrought materials, high detail resolution, and exceptional surface quality. The metal powder is melted entirely to create a fully dense, fine, homogenous structure. Unique geometric freedom of design enables DMLM to form cavities and undercuts, which with conventional machining methods, can only be produced with great difficulty, if at all.

Additionally, when a part needs to be tested and re-designed over and over, the lead time for receiving a traditionally tooled part can create a large bottleneck in the final production process. DMLM produces parts that are extremely high quality and can be built in a matter of hours or days rather than weeks. The ability to generate functional metal prototypes in short order radically impacts design processes, accelerating design cycles and time to market.

Depending on size and geometries, in some cases the turnaround time for a part can be as little as a few hours. Furthermore, these parts can undergo functional testing in the environment for which they were designed. This technology delivers unlimited potential for engineers to create previously impossible solutions, embracing a new era of design-driven manufacturing.

GPI Prototype currently has six DMLM machines at our Lake Bluff, IL facility. There are six machines from EOS including two EOSINT M 270 machines, two EOSINT M 280 machines, and two EOSINT M 290 machines.
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